The Influence of the Gravure Printing Quality on the Layer Functionality: The Study Case of LFP Cathode for Li-Ion Batteries

In light of the growing interest in printed batteries, we recently demonstrated the possibility of employing industrial gravure printing in battery manufacturing. Gravure is the most appealing printing technique for the low-cost production of functional layers, but it is rarely investigated since the necessity to use diluted inks makes it difficult to obtain proper functionality, especially in the case of composites, and an adequate mass loading of the printed layer. For this reason, the ink formulation represents one of the main challenges; ruling on it could strongly boost the use of such a technique in industrial manufacturing. It is known that a viable method for obtaining good gravure printing quality is based on the Capillary number approaching unity. Taking into account such methods for the choice of ink and the process parameters, here a study of the printing quality influence on the functionality and the performances of the gravure printed layer is proposed in the case of an LFP-based cathode for Li-ion batteries. Good printing quality is necessary to obtain proper layer functionality, but specific parameters have to be considered for achieving high performance.