Solid Foam Insertion to Increase PCM-Based Thermal Energy Storage System Efficiency: Experimental Test and Numerical Simulation of Spherical Macrocapsules

Phase change materials (PCMs) are an interesting solution to increase the efficiency of thermal energy storage (TES) systems. The present work explores, with an experimental and computational study, the behavior of a paraffin wax encapsulated in a spherical containment system during the melting and solidification phases. The experimental tests were conducted by immersing the spherical capsule in a thermostatic water bath at different temperatures and measuring the temperatures at four different points inside the capsule. A two-dimensional CFD model of the sphere was then applied to investigate the effect of the insertion of a solid foam into the sphere to increase the system’s responsiveness under demanding conditions. In addition, an analysis of the solidification process considering two different wall materials (HDPE and aluminum) with different thermal conductivity was performed. The results suggest that embedded foams can represent a useful tool to increase the efficiency of a PCM-based TES, but, at the same time, they also highlight that a considerable increase in thermal conductivity is required to achieve significant advantages with respect to pure PCM systems.